Digital Twin Development

Bridging the Physical and Virtual Worlds

At The DiSTI Corporation, we specialize in creating high-fidelity digital twins that mirror real-world systems, equipment, and environments, empowering organizations to test, train, and optimize without risk or downtime. Whether for aerospace, defense, automotive, or industrial applications, our digital twins combine advanced simulation, data integration, and visualization technologies to accelerate development and improve operational readiness.

Why Choose DiSTI for Digital Twins

Proven Simulation Expertise: Over 30 years of experience delivering mission-critical virtual environments and human-machine interfaces.
Data-Driven Precision: Integrate live data or recorded streams from sensors, IoT systems, or engineering models for real-time system behavior.
Scalable Solutions: From individual components to full-system digital twins across fleets or facilities.
End-to-End Development: From requirements analysis and 3D modeling to validation, integration, and lifecycle support.
Powered by VE Studio and GL Studio : Our industry-leading toolchains enable unmatched performance and visual realism across platforms.

Our Digital Twin Process

Define the System: We collaborate with your engineering and operations teams to capture the physical system’s behavior, interfaces, and data sources.
Model and Simulate: Using VE Studio’s advanced visualization capabilities, we build virtual representations that replicate the physical system’s structure and functionality. We can leverage existing system data such as Building Information Model (BIM) and Computer-Aided Design (CAD) data to accelerate the visualization of the system within an immersive 3D environment.
Integrate Live Data: Real-time data integration using and open architecture breaks down data silos to ensure accuracy and enables predictive maintenance, operator training, and performance analytics.
Deploy and Evolve: Digital twin development is a journey. We deliver digital twins that grow with your system, supporting upgrades, new configurations, and continuous optimization. We can scale your digital twin from basic digital models to a Federated Digital Twin capable of autonomous decision making.

Applications

Predictive Maintenance: Monitor equipment health and forecast issues before they occur.
Operator and Maintainer Training: Provide immersive training without risk to real hardware.
System Testing and Validation: Verify performance and interoperability early in the lifecycle.
Manufacturing and Production: Optimize procedures and validate process changes virtually.‍
Software-Defined Vehicles & Platforms: Accelerate innovation through virtual prototyping and integration testing.

Experience You Can Trust

DiSTI’s digital twin solutions are trusted by the world’s leading defense contractors, OEMs, and industrial innovators. From virtual maintenance trainers for the U.S. Army to simulation platforms for next-generation electric vehicles, we help customers transform how they design, train, and sustain complex systems.

Let’s Build Your Digital Twin

Discover how DiSTI can help you create a digital representation of your most complex assets.